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Filling line for milk in PET bottles

Complete  line for bottling milk in PET bottles

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Filling line for milk in PET bottles 0,9 l with capacity up to 3000 bottles./ hour

K-engineering can prepare the alyout of complete new production for mil filling lines in PET bottles starting form production of PET preporms, if necessary up to the end-of-line equipment with various levels of automation depending on your requests. 

We can fulfill the whole project including the comissioning, installation and start up of the line. We work with all EU equipment manufacturers directly and deliver on DDP basis in order to achive the maximum satisfaction of our Customers. 

Scheme of a filling line for milk in PET bottles 0,9 l with capacity up to 3000 bottles./ hour

PET system

System for the production of preforms from 8 cavities up to 144 cavities.

Screw air compressor, for pet blow molding machine

Complete with control unit and accessories

Pressure:
40 bar
Capacity:
495 cubic meters / hour
Working power:
105kw

Blow mould 4 cavity

Preform feeder

Stainless steel lid lift with standard hopper 850x850, loaded from below with a capacity of 6000 lids, with a movable door for automatic removal of possible dust from the lids, covering the hopper with a door in the sheet, a photocell for a minimum level of the lid inside the hopper with a light signal, polyurethane tapes for transporting the lids, chute discharge covers in the capping machine at a standard height of 2600 mm from the ground. Elevator with electric panel, synchronized photocell for uniform supply of caps to the capping machine. The output can be up to 18,000 car / hour.

Automatic blow molding machine

As a unit:
• preform feeder
• preform orientator
• the cooling of the mold and machine
• cavity for installation of 4-socket mold
for 0.9 l cylindrical bottle, 38 mm neck

A machine for feeding caps

Stainless steel lid lift with standard hopper 850x850, loaded from below with a capacity of 6000 lids, with a movable door for automatic removal of possible dust from the lids, covering the hopper with a door in the sheet, a photocell for a minimum level of the lid inside the hopper with a light signal, polyurethane tapes for transporting the lids, chute discharge covers in the capping machine at a standard height of 2600 mm from the ground. Elevator with electric panel, synchronized photocell for uniform supply of caps to the capping machine. The output can be up to 18,000 car / hour.

Automatic triblock

Rinser

Rotating rinsing tower for internal rinsing of empty PET bottles with ozonated water with dehumidification on the table top of the machine.

The rinse aid is made of Aisi 304 stainless steel.

The rotation of the gripper is controlled through a guide to ensure perfect rotation of the gripper. The gripper is guided to the turn through a special fork designed for dry sliding.

Rinse tubes and fittings made of stainless steel AISI 316.

Flushing solenoid valve made of stainless steel AISI 304.

Mechanical adjustment of the time of injection of the washing liquid.

Regulation of the pressure of the washing liquid by means of a pressure gauge and an electric valve closing the liquid.

Filling with electromagnetic weighing dispensers

The measuring tube of PFA. Stainless steel case. The DosiBox system monitors the filling when it receives a start command from an external control device (PLC). Once the start command is received, the DosiBox system executes the command to open the pre-dosing valve until the specified number of counts is reached.

After counting the preload value, the system opens the dosing valve to the second count value. After this value, the system closes the metering valve and reopens the metering valve to the final count value. The system provides an ideal filling volume. Maximum cleaning system. Each valve can be programmed with a touch screen: you can correct any filling errors for each individual meter. Ability to program multiple recipes in case of multiple formats

Capping machine

Single-sided plastic screw capping unit AROL, suitable for installing one pre-screwed screw plastic cap 38mm on round PET bottles, maximum speed 2500 BPH, equipped with:

• Automatic sorter, made of AISI 304 stainless steel, with level sensor cover

• AISI 304 stainless steel chute with missing cap control switch

• Device Pick & Place Device to transfer the cover from the gutter to the capping head

• PK 314 magnetic coupling screw head for pre-threaded plastic screw caps with positive clamping Chuck and optical indication of set static torque. The closing head provides very reliable torque values due to the reduced inertial mass during rotation.

• 10 stars for smooth movement of the bottles without excessive shaking of the product.

• Manual adjustment of capping height

Bottle drying tunnel

The drying tunnel is used in the food and beverage industry to remove residual water on the outer surface of bottles or cans after filling or pasteurization. The bottle drying tunnel consists mainly of 2 blowing blades mounted on the edges of the conveyor belt section, fully adjustable in height and inclination. The linear blowers are powered by 4 high-pressure fans and are enclosed in a Stainless steel AISI 304 construction, which naturally creates a much higher temperature than the outside. The cylindrical containers rotate by themselves during the drying process thanks to a simple mechanical device that completely removes water from the entire surface.

Automatic linear labelling machine for labels

Automatic linear self-adhesive labeling machine for sticking labels on round pet bottle.
The machine is assembled on an electrically welded base coated with AISI 304 stainless steel. Electrical panel made of stainless steel AISI 304 in accordance with CE standards, built into the machine, mounted on brackets arranged ergonomically.

Moving parts with devices to quickly stop the machine in case of jamming or breakage of the bottle.

Adjustable and anti-vibration feet, protection with AISI 304 stainless steel frame in accordance with " CE " standards; inspection doors with safety switches to stop the machine in case of opening the doors.

Standard straight independent bottle conveyor made of AISI 304 stainless steel. Closed section of the standard conveyor 100x100 mm with standard side guides, driven head with motorization, idle head, chain.

Change the speed of the main panel.

Vertical smoothing tape for labels mounted on the conveyor of the machine.

Flashing beacon with siren for visual and audible alarm.

Labeling machine: maximum label speed = 15 m / min with medium length labels. The machine is assembled on a metal frame, 4-axis adjustment for better label centering, electronic card label application control, motor-driven label distribution unit, max. label roll diameter 200 mm.

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